Client: Ergochair
Brief:
During a factory review, a production bottleneck was identified by NorthSky. A new headrest was designed that not only improved aesthetics but also streamlined assembly to reduce production times.
Development Process:
- Created multiple concept iterations leading to an optimised final design
- Designed for high-volume manufacturing using injection moulding
- Refined design to minimize components and improve fixing mechanisms, reducing assembly complexity
- Oversaw tooling, testing and scale-up for full production
- Delivered complete product supply for rollout
Output:
A re-engineered headrest with improved ergonomics and aesthetics, while significantly reducing assembly time on the factory floor.
